Severe Workplace Injuries in Mchenry, Illinois

Employers in Mchenry reported 12 severe work injuries to OSHA from 2015 through August 2025: 9 workers hospitalized and 3 amputations (25% of reports). Manufacturing accounts for the most reports. OSHA opened an inspection after 2 of them.

12Severe injury reports
9Workers hospitalized
3Amputations
2Followed by an OSHA inspection

Reports by year

0123220152201622018320222202412025

Industries

Manufacturing4 (33%)
Construction3 (25%)
Health care and social assistance2 (17%)
Professional and technical services1 (8%)
Retail1 (8%)
Information1 (8%)

How workers were hurt

Compressed or pinched by shifting objects or equipment2 (17%)
Fall on same level due to tripping over an object2 (17%)
Contact with objects and equipment1 (8%)
Fall on same level due to slipping1 (8%)
Other fall to lower level less than 6 feet1 (8%)
Other fall to lower level1 (8%)

Parts of the body injured

Fingertip(s)2 (17%)
Finger(s), fingernail(s)1 (8%)
Lower leg(s)1 (8%)
Nonclassifiable1 (8%)
Finger(s), fingernail(s) (other)1 (8%)
Hip(s)1 (8%)

OSHA inspections in Mchenry since 2015

Workplace safety inspectors opened 39 inspections at Mchenry workplaces, and 24 of them (62%) ended with at least one violation. Inspectors cited 80 serious, 2 willful and 4 repeat violations, with current penalties totaling $255,890.

Rules cited most often:

Hazard communication (1910.1200)8
Machine guarding (1910.212)7
Lockout/tagout (hazardous energy) (1910.147)6
Respiratory protection (1910.134)6
Electrical: safe work practices (1910.333)5
Fall protection (construction) (1926.501)5
Fall protection training (1926.503)4
Emergency action plans (1910.38)4

Recent inspections with penalties

EmployerOpenedViolationsPenalty
Superior Felt & Filtration, L.L.C. (complaint, details) Jul 8, 2026 4 (2 serious+) $8,341
Chromold Plating Inc. (planned, details) Apr 29, 2026 8 (8 serious+) $5,000
Associated Roofing Inc. (complaint, details) Mar 20, 2026 4 (4 serious+) $52,758
Phillip D. Walters (fatality/catastrophe, details) Oct 29, 2025 1 (1 serious+) $13,000
Gomez Roofing LLC (planned, details) Dec 9, 2024 3 (3 serious+) $18,480
Chroma Color Corporation (referral, details) Nov 14, 2024 1 (1 serious+) $7,000
Mfs Holdings, LLC (referral, details) Oct 18, 2024 1 (1 serious+) $4,500
Oggy's LLC (planned, details) Apr 22, 2024 4 (3 serious+) $18,252
Francisco Gomez (planned, details) Jul 20, 2022 3 (3 serious+) $6,300
J. Pease Construction Co., Inc. (planned, details) Sep 9, 2021 1 (1 serious+) $3,823
Team Car Care, LLC (fatality/catastrophe, details) Jul 16, 2021 1 (1 serious+) $13,653
Precise Construction & Renovations, Inc. (planned, details) Sep 4, 2020 5 (3 serious+) $9,578

Penalties as currently recorded by OSHA; they can drop after settlement or contest. Inspection data covers federal OSHA inspections and state-run safety program inspections reported to OSHA.

Most recent reports

The 12 newest severe injury reports from Mchenry employers, as OSHA published them.

Aug 19, 2025 · Medcor Inc Hospitalized

An employee was standing while working in her room. She had a call, turned, slipped, and fell to the hardwood floor, landing on her hip. The employee was hospitalized with fractures to her sacrum and right-side pelvis.

Fall on same level due to slip or trip · Multiple trunk locations · Health care and social assistance

Oct 14, 2024 · Miller Formless Co. Hospitalized

An employee was sanding a shaft on a metal lathe. The lathe caught the employee's glove and pulled their hand into the machine, resulting in crushing injuries to their hand and finger. The employee was hospitalized.

Caught, entangled in running powered equipment normal operation · Hand(s) and finger(s) · Manufacturing · OSHA inspection 1782722

Mar 26, 2024 · Brake Parts Inc. Hospitalized

The injured employee was training an employee on a forklift when the forklift reversed and struck the injured employee, pinning them against a rack guard and fracturing their left ankle.

Pedestrian struck by vehicle backing up in nonroadway area · Ankle(s) · Manufacturing

Jul 22, 2022 · Avient Corporation Amputation

An employee was using an extruder machine when it punctured his left hand, causing the amputation of a fingertip.

Caught in running equipment or machinery during regular operation · Fingertip(s) · Manufacturing

Jul 7, 2022 · Jensen Carpentry, Inc. Hospitalized

An employee fell off a ladder, landing on the ground and suffering a head laceration.

Other fall to lower level · Head · Construction

May 17, 2022 · AT&T Hospitalized

While descending a ladder, an employee fell about 5 feet to the ground, shattering his ankle and breaking his leg.

Other fall to lower level less than 6 feet · Ankle(s) and leg(s) · Information

Dec 6, 2018 · O'Reilly Auto Parts Hospitalized

An employee was walking through the store, tripped over a box, and fell fracturing their hip. The employee was hospitalized.

Fall on same level due to tripping over an object · Hip(s) · Retail

Sep 21, 2018 · Michels Corporation Amputation

An employee was leaning on a pile of sheet metal and amputated a finger between sheets of metal.

Compressed or pinched by shifting objects or equipment · Finger(s), fingernail(s) (other) · Construction

Jun 15, 2016 · Dell Services Hospitalized

An employee tripped over an electrical cord and fell, requiring hospitalization.

Fall on same level due to tripping over an object · Nonclassifiable · Professional and technical services

Jan 12, 2016 · Northern Illinois Medical Center Hospitalized

An employee was warming up the van to prepare for patient pickup. While walking next to the van, the employee slipped on an ice-covered curb, injuring their left leg and requiring surgery to the left tibia.

Fall on same level due to slipping · Lower leg(s) · Health care and social assistance

Oct 26, 2015 · Brake Parts, Inc. Amputation

On or about 7:30 a.m. on October 26, 2015, an employee was preparing to change a powered industrial truck battery. Due to the end stops on the multi-level battery rack being bent out of place, the battery was positioned too far into the rack for the large suction cup on the automatic battery machine to reach it and pull the battery out. The employee used a strap to try to pull the battery forward and in doing so, his left pinky finger was pinched between the strap and a guardrail in the area, causing a fingertip amputation.

Compressed or pinched by shifting objects or equipment · Fingertip(s) · Manufacturing

May 15, 2015 · Curran Contracting Co Hospitalized

On 5/15/15, an employee was hospitalized after suffering a laceration to the left pinky finger. The employee was conducting maintenance activities at the time.

Contact with objects and equipment · Finger(s), fingernail(s) · Construction · OSHA inspection 1065615

After a workplace injury in Illinois

Most work injuries are handled through workers' compensation, which pays medical bills and part of lost wages whether or not anyone was at fault, and usually rules out suing the employer. A separate claim may be possible against someone else, such as an equipment maker or another company on the site. Reporting deadlines are short, so tell your employer about an injury right away.

Workers compensation lawyers in McHenry

Lawbamba lists 8 workers compensation lawyers with an office in McHenry, Illinois, the practice area that deals with the workplace injury and OSHA inspection records on this page. These 4 come first in that listing (how the order is set).

Randall Taradash
Taradash Law Office
Workers Compensation, Government Agencies, Health Care & Hospitalization
Mchenry · 4.8★ from 259 reviews
Scott Bentley
Law Office of Scott A. Bentley
Workers Compensation, Bankruptcy, Landlord & Tenant
Mchenry · 5.0★ from 6 reviews
April Pruitt-Summers
Taradash Law Firm
Workers Compensation, Animal Bites, Education
McHenry · 5.0★ from 1 review
Thomas J. Popovich
Law Offices of Thomas J. Popovich, P.C.
Workers Compensation, Medical Malpractice, Nursing Home Negligence
McHenry · 3.9★ from 9 reviews

Matched by practice area and office location only. These lawyers are not connected to the records on this page and have not reviewed or endorsed it.

Hurt at work in Mchenry?

Compare workers' comp lawyers in Mchenry

Other Illinois cities

Source: OSHA's Severe Injury Reports, 2015 through November 2025 (loaded November 9, 2026). Employers must report any work-related amputation, loss of an eye or in-patient hospitalization to OSHA within 24 hours. Employer names, addresses and incident descriptions are as OSHA publishes them. A report records an injury, not a finding that the employer broke a rule; OSHA opens an inspection for some reports. The data covers workplaces under federal OSHA. States that run their own OSHA program (such as California, Washington, Michigan, North Carolina and Virginia) are mostly missing, and work-related deaths are reported separately.

Lawbamba is not affiliated with OSHA or the Department of Labor, and this page is general information, not legal advice.