Severe Workplace Injuries in Waukesha, Wisconsin

Employers in Waukesha reported 71 severe work injuries to OSHA from 2015 through September 2025: 52 workers hospitalized and 28 amputations (39% of reports). Manufacturing accounts for the most reports. OSHA opened an inspection after 33 of them.

71Severe injury reports
52Workers hospitalized
28Amputations
33Followed by an OSHA inspection

Reports by year

05101562015920161320176201842019820205202172022520234202442025

Industries

Manufacturing46 (65%)
Construction7 (10%)
Wholesale trade6 (8%)
Health care and social assistance5 (7%)
Retail2 (3%)
Transportation and warehousing2 (3%)

How workers were hurt

Caught in running equipment or machinery during regular operation16 (23%)
Compressed or pinched by shifting objects or equipment6 (8%)
Fall on same level due to slipping3 (4%)
Caught in running equipment or machinery during maintenance, cleaning3 (4%)
Injured by slipping or swinging object held by injured worker3 (4%)
Inhalation of harmful substance-single episode3 (4%)

Parts of the body injured

Fingertip(s)17 (24%)
Finger(s), fingernail(s) (other)8 (11%)
Body systems5 (7%)
Finger(s), fingernail(s)4 (6%)
Lower leg(s)3 (4%)
Back, including spine, spinal cord2 (3%)

OSHA inspections in Waukesha since 2015

Workplace safety inspectors opened 300 inspections at Waukesha workplaces, and 196 of them (65%) ended with at least one violation. Inspectors cited 412 serious, 1 willful and 45 repeat violations, with current penalties totaling $1,738,261.

Rules cited most often:

Fall protection (construction) (1926.501)64
Fall protection training (1926.503)50
Hazard communication (1910.1200)42
Machine guarding (1910.212)37
Lockout/tagout (hazardous energy) (1910.147)35
Ladders (construction) (1926.1053)26
Abatement verification (1903.19)24
Powered industrial trucks (forklifts) (1910.178)12

Recent inspections with penalties

EmployerOpenedViolationsPenalty
General Exterior Construction Inc., DBA Gen-Ex Construction (other, details) Sep 11, 2026 1 (1 serious+) $9,050
Elias Aucacama Mendoza (other, details) Sep 11, 2026 3 (3 serious+) $16,172
Cesar Avila (other, details) Jul 23, 2026 4 (4 serious+) $65,538
Legacy Bakehouse, LLC (referral, details) Apr 21, 2026 1 (1 serious+) $9,000
Merino Construction LLC (planned, details) Jan 13, 2026 7 (6 serious+) $21,104
Custom Woodcrafters, Inc. (complaint, details) Jan 5, 2026 3 (3 serious+) $3,972
Mejia Construction LLC (planned, details) Sep 26, 2025 3 (2 serious+) $3,476
Trexx, LLC (planned, details) Aug 5, 2025 5 (4 serious+) $44,739
Lifeway Wisconsin, Inc. (complaint, details) Jun 25, 2025 9 (9 serious+) $61,121
Jrtt Roofing LLC (planned, details) Jun 3, 2025 2 (2 serious+) $4,296
The Tabease Company, LLC (complaint, details) May 7, 2025 5 (1 serious+) $2,128
Profile Finishing Systems, LLC. (planned, details) Apr 10, 2025 4 (4 serious+) $13,673

Penalties as currently recorded by OSHA; they can drop after settlement or contest. Inspection data covers federal OSHA inspections and state-run safety program inspections reported to OSHA.

Most recent reports

The 30 newest severe injury reports from Waukesha employers, as OSHA published them.

Sep 18, 2025 · Lineage Logistics Holdings, LLC Hospitalized

An employee was restocking a refrigerated area of a warehouse when he slipped on condensation and fell to the floor, resulting in a fractured hip.

Fall on same level due to slip or trip · Hip joint(s) · Transportation and warehousing

Aug 1, 2025 · MetalTek International, Inc. Hospitalized

An employee was turning off a gas valve when he bumped into a die brush and struck the spinning die. The die pin struck him on the back, resulting in contusions, abrasions, and a severe laceration to his back that required hospitalization and surgery.

Struck by running powered equipment (other) · Exterior and musculoskeletal structures of the back · Manufacturing · OSHA inspection 1841940

Jul 23, 2025 · Five Star Energy Services LLC Hospitalized

An employee was sawing cable on the ground using a handheld concrete saw. The saw blade caught on the cable and jumped, striking and lacerating the employee's left calf.

Struck by running powered equipment irregular movement, kick back · Lower leg(s) · Construction

Jun 14, 2025 · MUSSON BROTHERS, INC. Hospitalized

An employee was cutting plywood with a chainsaw when the chainsaw lacerated his left foot and big toe. The employee was hospitalized and required surgery.

Struck by running powered equipment (other) · Foot (feet) and toe(s) · Construction

Dec 9, 2024 · The Gund Company, Inc. Amputation

An employee was unjamming a piece on a shape pultrusion line. Once the piece was trimmed back, an employee realigned the second puller on the line so that the cured piece could pass through the second puller. When the cycle was engaged, the machine amputated the tip of the employee's right thumb.

Struck by running powered equipment during maintenance, cleaning, testing · Finger or thumb tip(s), nail(s) · Manufacturing · OSHA inspection 1793063

Nov 25, 2024 · Accurate Specialties Inc Amputation

An employee was putting a metal part into a CNC lathe when the part fell on their right fingers. The employee sustained a fracture and laceration to their middle finger, and an amputation of their ring finger.

Struck by falling object · Other finger(s) (other) · Manufacturing · OSHA inspection 1790205

Oct 28, 2024 · American Iron, LLC Hospitalized

On October 28, 2024, an employee was using an overhead crane equipped with a magnet to move a 50-pound iron casting. The magnet let loose, causing the casting to fall and fracture the employee's right foot.

Struck by other falling object (other) · Foot (feet), toe(s) · Manufacturing · OSHA inspection 1799810

Feb 22, 2024 · Clarke Hospitality dba The Clarke Hotel Hospitalized

An employee was completing laundry tasks. The remaining liquid from two bleach containers were mixed together, which created a chemical reaction. The employee breathed in the fumes and was hospitalized with chemical pneumonia.

Inhalation of harmful substance single episode or single shift · Body systems · Hotels and restaurants · OSHA inspection 1732453

Dec 7, 2023 · Holcim Solutions and Products - Waukesha Amputation

An employee was cutting thick floor tape with a chop saw. When the chop saw came down, the blade pulled the tape and the employee's thumb in, amputating his thumb at the nail bed.

Caught in running equipment or machinery during regular operation · Finger(s), fingernail(s) (other) · Manufacturing · OSHA inspection 1715729

Oct 27, 2023 · MetalTek International, Inc. Hospitalized

An employee contacted a furnace and sustained an electrical shock.

Direct exposure to electricity · Body systems · Manufacturing · OSHA inspection 1707048

Sep 20, 2023 · Hallmark Building Supplies, Inc. Hospitalized

An employee was helping a delivery person install forks on a rental forklift when their fingers were pinched between the forks and the forklift frame. The employee sustained finger fractures on both hands.

Compressed or pinched by shifting objects or equipment · Finger(s), fingernail(s) · Transportation and warehousing

Jun 26, 2023 · Miro Manufacturing Amputation

An employee was using a brake press to bend a part. The part moved and caught the employee's hand, pulling it into the gap between the part and the machine. The employee's right middle finger was amputated.

Caught in running equipment or machinery during regular operation · Finger(s), fingernail(s) (other) · Manufacturing · OSHA inspection 1679754

Mar 9, 2023 · Eaton Cooper Power Systems Amputation

An employee was cutting copper wire with a shear when they sustained an amputation to their right ring fingertip.

Caught in running equipment or machinery during regular operation · Fingertip(s) · Manufacturing · OSHA inspection 1656573

Nov 25, 2022 · Fields Auto Group Hospitalized

An employee slipped on ice while walking to a parking lot, fell to the ground, and suffered broken ribs.

Fall on same level due to slipping · Chest, except internal location of diseases or disorders · Retail

Aug 6, 2022 · Atlas Metal Parts Co Amputation

An employee was operating a drill press when their gloves were caught in the machine, resulting in a thumb amputation.

Caught in running equipment or machinery during regular operation · Finger(s), fingernail(s) (other) · Manufacturing · OSHA inspection 1614232

Jul 6, 2022 · Burris Logistics Hospitalized

An employee was operating a powered pallet jack when it struck a pallet of product on a stand-up forklift. The employee suffered a fractured tibia and fibula and a muscular injury.

Nonroadway collision with other vehicle · Lower leg(s) · Wholesale trade · OSHA inspection 1606778

Mar 23, 2022 · Wells Hospitalized

An employee was installing a racking system for pallets. A horizontal brace came loose, causing him to fall from the second tier of the shelving rack to the concrete floor. His feet were broken.

Other fall to lower level · Foot (feet) · Construction · OSHA inspection 1587927

Mar 1, 2022 · ProHealth Waukesha Memorial Hospital Hospitalized

An employee was helping a patient exercise with an exercise band. The band broke and a metal piece struck the employee in the left eye.

Struck by dislodged flying object, particle · Eye(s) · Health care and social assistance

Jan 10, 2022 · SJ Louis Construction, Inc. Hospitalized

Two employees were moving polyethylene pipes. Employee 1 lifted a pipe, which shifted as the other employee was holding its end. The second employee's hand was crushed between the end of the pipe he was holding and another pipe on the ground. He was hospitalized.

Compressed or pinched by shifting objects or equipment · Hand(s) · Construction · OSHA inspection 1572400

Jan 10, 2022 · Valmet, Inc. Hospitalized

An employee was transferring a furnace sample from a furnace to a water bucket using a ladle. The sample fell into his boot, severely burning his right leg and foot.

Contact with hot objects or substances · Foot(feet) and leg(s) · Manufacturing · OSHA inspection 1572682

Nov 15, 2021 · Johnson Controls Inc. Hospitalized

An employee was inspecting a fire sprinkler system when he lost his balance and fell 6 feet from an A-frame ladder to the ground below, resulting in a fractured right arm.

Other fall to lower level 6 to 10 feet · Arm(s) · Manufacturing

Jun 29, 2021 · Eaton Cooper Power Systems Amputation

An employee was using a manual assembler device when he suffered a fingertip amputation.

Contact with objects and equipment · Fingertip(s) · Manufacturing

Apr 29, 2021 · Berghammer Corporation Hospitalized

An employee was pouring a concrete floor deck. The decking collapsed and the employee fell about 20 feet to the ground, suffering broken ribs, a broken skull, and a back fracture.

Fall from collapsing structure or equipment 16 to 20 feet · Head and trunk · Construction · OSHA inspection 1528097

Apr 12, 2021 · Terex Services Hospitalized

An employee suffered a lower back strain while standing up from a work stool.

Standing, standing up-single episode · Lumbar region · Other services

Mar 5, 2021 · SPX Transformer Solutions, Inc. Hospitalized

An employee was working on top of a powered scaffold, adjusting the rigging for a transformer coil assembly. He fell between the unit and the scaffold platform to the floor 11 feet, 10 inches below. He was hospitalized.

Other fall to lower level 11 to 15 feet · Nonclassifiable · Manufacturing · OSHA inspection 1518642

Dec 15, 2020 · Cooper Power Systems Amputation

An employee was cutting insulation paper. The shear activated and amputated the employee's left middle fingertip.

Caught in running equipment or machinery during regular operation · Fingertip(s) · Manufacturing · OSHA inspection 1507514

Dec 6, 2020 · ProHealth Care, Inc. Hospitalized

An employee working in the kitchen turned the corner, tripped over metal floor grating, and fell to the floor. The employee sustained a fractured hip.

Fall on same level due to tripping on uneven surface · Hip(s) · Health care and social assistance

Sep 24, 2020 · Genco Industries, Inc. Amputation

An employee's right middle fingertip was amputated while working on a crimping machine.

Caught in running equipment or machinery · Fingertip(s) · Manufacturing · OSHA inspection 1494622

Aug 16, 2020 · SPX Transformer Solutions, Inc. Amputation

An employee had attached crane rigging to a transformer coil and was adjusting an outrigger block. The crane activated and the employee's left thumb was caught between the crane block and the rigging. The thumb tip was amputated.

Caught in running equipment or machinery during regular operation · Fingertip(s) · Manufacturing

Jul 29, 2020 · The Gund Company, Inc. Hospitalized

An employee was pulling product through a machine. The employee's hand was crushed when the puller cycled. The machine was not guarded or locked out/tagged out at the time.

Caught in running equipment or machinery during regular operation · Hand(s) · Manufacturing · OSHA inspection 1486521

After a workplace injury in Wisconsin

Most work injuries are handled through workers' compensation, which pays medical bills and part of lost wages whether or not anyone was at fault, and usually rules out suing the employer. A separate claim may be possible against someone else, such as an equipment maker or another company on the site. Reporting deadlines are short, so tell your employer about an injury right away.

Workers compensation lawyers in Waukesha

Lawbamba lists 15 workers compensation lawyers with an office in Waukesha, Wisconsin, the practice area that deals with the workplace injury and OSHA inspection records on this page. These 4 come first in that listing (how the order is set).

Anthony Cotton
Kuchler & Cotton, S.C.
Workers Compensation, Civil Rights, Constitutional
Waukesha · 4.9★ from 147 reviews
Donna Kuchler
Kuchler & Cotton, S.C.
Workers Compensation, Administrative, Animal Bites
Waukesha · 4.9★ from 125 reviews
Raymond LaBarge
Jastroch & LaBarge
Workers Compensation, General Practice, Personal Injury
Waukesha · 5.0★ from 8 reviews
Scott Wade
von Briesen & Roper, s.c.
Workers Compensation, General Practice
Waukesha · 5.0★ from 5 reviews

Matched by practice area and office location only. These lawyers are not connected to the records on this page and have not reviewed or endorsed it.

Hurt at work in Waukesha?

Compare workers' comp lawyers in Waukesha

Other Wisconsin cities

Source: OSHA's Severe Injury Reports, 2015 through November 2025 (loaded November 9, 2026). Employers must report any work-related amputation, loss of an eye or in-patient hospitalization to OSHA within 24 hours. Employer names, addresses and incident descriptions are as OSHA publishes them. A report records an injury, not a finding that the employer broke a rule; OSHA opens an inspection for some reports. The data covers workplaces under federal OSHA. States that run their own OSHA program (such as California, Washington, Michigan, North Carolina and Virginia) are mostly missing, and work-related deaths are reported separately.

Lawbamba is not affiliated with OSHA or the Department of Labor, and this page is general information, not legal advice.